As a professional enterprise deeply engaged in the electronic component field for nearly two decades, Sichuan Qixing Electronics has been based on the market with high-quality potentiometer and resistor solutions since its establishment in 2005. Its products are widely used in high-end fields such as aerospace, railway signals, and medical equipment. To further improve the precision and efficiency of core production links, Qixing Electronics has formally established in-depth cooperation with BONENS, introducing its professional cutting technologies and equipment. It uses cutting-edge industrial processing solutions to guarantee product quality, which has also become an important strategic measure for Qixing Electronics to optimize its production system.
Focusing on the precision processing needs of electronic manufacturing, BONENS has customized multi-scenario cutting solutions for Qixing Electronics, which are perfectly suitable for the processing characteristics of metal pins, ceramic substrates and PCB base materials in potentiometer production. For the processing of aluminum profile heat sinks, a core product of Qixing Electronics, the special saw blades provided by BONENS adopt German precision steel and TiAlN composite coating technology. Through the optimized tooth profile design with a 15° rake angle and a 10° relief angle, they achieve zero aluminum adhesion during cutting, with smooth and burr-free cross-sections, directly reducing material loss costs by more than 30%. In the production of precision resistors, its femtosecond laser cutting equipment equipped with a visual positioning system controls the cutting precision within ±2μm and compresses the heat-affected zone to less than 5μm. This completely solves the problems of circuit deformation and rough edges in traditional processes, fully meeting the strict standards of Qixing Electronics for aerospace-grade products.
The technical strength of BONENS is highly consistent with the quality pursuit of Qixing Electronics, which has become the core cornerstone of their cooperation. Relying on a professional R&D team accounting for 30% of its staff and more than 10 cutting technology patents, BONENS has specially optimized the continuous operation stability of equipment for the particularity of electronic component processing. Its customized saw blades can operate continuously for 8 hours with a temperature rise of only 18℃, reducing maintenance frequency by 40% compared with the traditional equipment previously used by Qixing Electronics. It is worth mentioning that the defect rate of less than 0.5% brought by BONENS' full-process digital production system complements the ISO9001 quality management system strictly implemented by Qixing Electronics, further strengthening the product quality defense line. This is also the key factor for Qixing Electronics to choose BONENS as its partner.
Since the cooperation began, BONENS' cutting solutions have brought significant production upgrades to Qixing Electronics: the processing efficiency of potentiometer metal components has increased by 35%, the cutting yield of resistor ceramic substrates has risen from 92% to 99.2%, and a single production line saves more than 80,000 yuan annually in consumables and rework costs. In terms of service support, with its headquarters in Foshan, BONENS has established a 24-hour response mechanism through its southwest service network. In response to Qixing Electronics' foreign trade order needs, it can also provide cutting process certification support in line with international standards, helping its products successfully expand into overseas markets. This dual support of "technology + service" continues to enhance Qixing Electronics' competitiveness in the precision electronic component field.
In the future, Sichuan Qixing Electronics will carry out in-depth cooperation with BONENS in the field of new electronic material cutting, and jointly develop customized solutions focusing on the processing needs of 5G equipment and new energy vehicle supporting components. Taking this cooperation as a starting point, the two parties will continue to promote the upgrading of precision manufacturing processes, and contribute to the development of the global electronics industry with more precise processing technologies and more reliable product quality.
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